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JeremyRhish
PostPosted: Thu Feb 13, 2025 6:55 pm    Post subject: Compressor vibration elimination

Using the Balanset-1A Instrument



Equipment Preparation



  • accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.

  • Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.



Mounting the Sensors



  • Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings.

  • Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.



Software Startup



  • Open the Balanset application on your PC.

  • Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.



Measuring Initial Vibration



2-Camera_01


  • Run the rotor up to its operating speed.

  • The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.



Trial Weight Installation



3-Camera-2_01


  • Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).

  • Restart the rotor, and the software will record the changes in vibration level and phase angle.



5-Camera_01



Computing the Compensating Weight



  • The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle.

  • The results of the calculation are shown both numerically and visually through charts and graphs.



Bs1 Manual


Installing the Correction Weight



  • Mount the calculated corrective weight onto the rotor at the specified location and angle.

  • Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.



1-Camera-2_01


Verification and Balancing Completion



  • After installing the correction weight, run the rotor again and check the residual vibration level.

  • If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.

  • If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.



Report Generation



  • The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.



Final Recommendations



  • Double-check that all weights and sensors are securely fastened.

  • Check that the rotor's rotation is smooth and free from undue noise or vibration.

  • If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.








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